Laboratory(2018)

Test / Experiment introduction for TAF Laboratory

Laboratory mission

Incoming examination for raw material applying on mid-product and final product.

Maintenance and calibration of Instrument equipment Laboratory

Interior and exterior entrusted tests.

TAF Laboratory certificated items

Testing Test:

Series	Test Item	Test Sample	Unit	Remark
1	Tensile tests CNS 2111 G2013 CNS 2112 G2014 JIS Z2241 Z2411 JIS Z2242 Z2412	Plate specimen of test piece	sheet	Sampling: NO.5 specimen Capacity:0.5 to 10 (Ton),4900 to 98000(N)
2	Hardness tests CNS 2114 Z8003 CNS 7473 Z8022 JIS Z2245	Metallic Materials	sheet	Graduation: HRC、HRB、HR15T、HR30T
3	Bending tests CNS 10804 G3217 JIS G3312 ASTM D4145	Galvanized and Galvalume steel Metal coated products	sheet	Coated thickness less than 300 um.
4	Impact tests CNS 10757 K6801 JIS K5600 ASTM D2794	Metal coated products	sheet	CNS, JIS: Altitude:500mm Radius:6.35mm Weight:300g、500g、1000g ASTM: Altitude: 1m Diameter: 15.9mm Weight:1kg、0.9kg×2
5	Pencil hardness tests CNS 10757 Sec.5 JIS K5600-5-4 ASTM D3363	Metal coated products	sheet	9H~H, F, HB, 1B~6B
6	Adhesion tests CNS 10757 Sec.6 JIS K5600-5-6	Metal coated products	sheet	1mm or 2mm cutter spacing
7	Measure film tests ASTM D1005(Method C)	Metal coated products	sheet	3um~300um
8	Falling sand tests ASTM D968(Method A)	Metal coated products	sheet	3um~300um
9	Chemicals resistance tests CNS 10757 Sec.22,Sec.23 JIS K5600-6-1 ASTM D1308	Metal coated products	≤ 24 hours	PH: 0 to 14
10	Solvent resistance tests ASTM D5402	Metal coated products	sheet	Organic solvent
11	Household Chemicals Resistance ASTM D1308	Metal coated products	sheet
12	Humidity resistance tests(HT) CNS 11607 Sec.3.2.2 JIS K5600-7-2 ASTM D2247	Metal coated products	sheet	Temperature:50±2°C Relative Humidity above 95%
13	Salt spray tests (SST) CNS 8886 CNS 11607 JIS H8502 ASTM B117	Metal coated products	sheet	Salt solution concentration: 50±5g/l Salt solution temperature: 35±2°C
14	Ultraviolet Accelerated Weathering tests(QUV) ASTM G154	Metal coated products	Sheet	UV Lamp: UV-B、UV-A
15	Coating Mass CNS 1247 H2025 JIS H0401 ASTM A90	Galvanized and Galvalume steel Metal Coated Products	Sheet	Zinc: 0~650 (g/m²) Al & Zn Alloys: 0~300 (g/m²)
16	Heating Residue CNS 10880-1 K6804 JIS K5601	Liquid Coatings	Sheet	(10 to 90)%
17	Coating-specific Gravity CNS 9725 Sec.2.6 JIS K5600-2-4	Liquid Coatings	Sheet
18	Viscosity CNS 9725 Sec.2.5.4 JIS K5600-2-4	Liquid Coatings	Sheet	Ford cup No.4 (40 to 300)sec.(at 20°C)
19	Calculation of Color Differences tests ASTM D2244	Galvanized and Galvalume steel Metal coated products	sheet	CIELAB Scale light illumination : D65,A,C
20	Gloss tests CNS 10756-1 Sec.7 JIS K5600-4-7 ASTM D523	Galvanized and Galvalume steel Metal coated products	sheet	An angle of gloss meter : 20°,60°,85°
21	Elemental Analysis CNS 10006 JIS G1253 ASTM E415	Carbon Steel / Low-Alloy Steel Sheet	Sheet	C:(0.0026 to 0.837) %、Si:(0.0065 to 0.931) % 、Mn:(0.0064 to 1.490) % 、P:(0.0016 to 0.121) % 、S:(0.0022 to 0.069) %、 Cr:(0.0016 to 1.248) % 、 Ni:(0.0025 to 1.502) % 、Ti:(0.0004 to 0.105) % 、Al:(0.0005 to 0.111) %、 B:(0.0003 to 0.011) %
22	Weathering(Sunshine Carbon Arc) CNS 15299 13.1.2.1 CNS 10804 13.1.2.1 JIS Z9107 6.2.2.2, 6.2.2.3, 表6, 7 JIS B7753 、JIS K7350 、ASTM G152	Metal coated products	Sheet	Cycle 1, 3, 4, 5, 6
23	Corrosion Cycle Test CNS 15200-7-8 JIS K5600-7-9 ISO 11997-1	Metal coated products	Sheet	Cycle A, B, C, D
24	Evaluation of Coated Specimens Subjected to Corrosive Envionments ASTM D1654	Metal coated products	Sheet	Degree 10 to Degree 0
25	Evaluating Degree of Blistering of Coated Specimens ASTM D714	Metal coated products	Sheet	Blistering:2, 4, 6, 8 Spread Width:D, MD, M, F

Remark:Please contact laboratory section of Sheng Yu Steel Co. by tel.:886-7-8719000 ext.326 For charge fee.

Test / Experiment introduction

Series		Test Item	Test Sample	Type	Remark
1	Salt spray test (SST)	CNS 8886 CNS 11607 JIS H8502 ASTM B117	Coating (Al)Zn products Metal coated products	Interior Exterior	1.To simulate corrosion conditions in seaside and alkaline surroundings, and observe the blisters and corrosion states. 2.Test condition: Salt solution concentrations 5%, temperature is 35℃ (in test tank)
2	Ultraviolet Accelerated-Weathering tests (QUV)	ASTM G154	Metal coated products	Interior Exterior	1. To observe the chalking and color variation of color coated steel by emitting and cooling of ultraviolet lamp (UV-A, UV-B) in a cycle. 2. Test condition: emitting temperature is 60℃, cooling temperature is 50℃

Series		Test Item	Test Sample	Type	Remark
3	Humidity Resistance(HT)	CNS 11607 Sec.22,Sec.23 JIS K5600-6-1 ASTM D2247	Metal coated products	Interior Exterior	1. To evaluate the durability of pre-painted coated steel sheet in high humid environments. 2. Test condition: Tank temperature is 50 ℃, relation humidity is more than 95%。

Series		Test Item	Test Sample	Type	Remark
4	Chemical resistance	CNS 10757 JIS K5600 ASTM D1308	Metal coated products	Interior Exterior	1.To evaluate the anti-acid and the anti-alkaline performance of pre-painted steel sheet. 2.Test solution: Acid and alkaline organic solution.
5	Tension tests	CNS 2111 CNS 2112 JIS Z2241 JIS Z2242	Metallic Materials and Products (NO 5 Specimen)	Interior Exterior	1.To get the machinery properties of material, such as YS, TS, elongation, etc. 2.Test Condition: Load is up to 10 tons.

Series		Test Item	Test Sample	Type	Remark
6	Hardness Test	CNS 2114 CNS 7473 JIS Z2245	Metallic Materials and Products	Interior Exterior	1.To measure Vicks hardness of metal material. 2.Test condition:HRB 33~99、HRC 20~67、HR15T 75~85、HR30T 30~80.
7	Falling Sand Tests	ASTM D968(Method A)	Metal coated products	Interior Exterior	1.To test the anti-wind sand abrasion of paint film. 2.Test condition: Paint thickness is 3um~300um.

Series		Test Item	Test Sample	Type	Remark
8	X-Ray Fluorescence Analysis	-----	Metal composition, GL Ingot	Interior	1. Analysis of composition in metal and pot sample. 2. Test condition: Voltage is 50 kV electric current is 20 to 60 mA
9	Sparking Analysis Meter	-----	Metal composition, Zinc Ingot	Interior	Analysis of composition in metal and galvanized ingot.

Series		Test Item	Test Sample	Type	Remark
10	Paint Viscosity	CNS 9725 Sec.2.5.4 JIS K5600-2-4	Liquid paint	Interior Exterior	1.To measure viscosity of paint by No. 4 Ford Cup. 2.Viscosity: (40~300)s at: 20°C.
11	Coating Specific Gravity	CNS 9725 Sec.2.6 JIS K5600-2-4	Liquid paint	Interior Exterior	1.To measure the density of paint by cup of specific gravity. 2. Sampling temperature: 20°C or 25°C.

Series		Test Item	Test Sample	Type	Remark
12	Analysis of microstructure image.	-----	Metallic Products	Interior	1.To analyze and observe the microstructure of metal material by microscope and metallic equipment. 2.Test condition: Magnification is 100~800 times.
13	Calculation of Color Differences	ASTM D2244	Metal coated products	Interior Exterior	1.To compare the color difference in the test sample and standard sample. 2.Test condition: Light source is D65/10⁰ ,C/2 and A/10.

Series		Test Item	Test Sample	Type	Remark
14	Gloss tests	CNS 10757 Sec.7 JIS K 5600-4-7 ASTM D 523	Metal coated products	Interior Exterior	1.Te measure the surface gloss of pre-painted steel sheet. 2.Test condition: Test angle is 20⁰, 60⁰, 85⁰.

Series		Test Item	Test Sample	Type	Remark
15	Measure of dynamic friction factor.	ASTM D1894	Metal coated products	Interior	1.To measure the dynamic friction factor of material surface. 2.Test range: Friction factor is less than 1.0.
16	Measure of surface roughness.	-----	Metallic Products	Interior	To measure the roughness value of metal surface.

Series		Test Item	Test Sample	Type	Remark
17	Bend tests	CNS 10804 JIS G3312 ASTM D4145	Metal coated products	Interior Exterior	1.To test the bending performance of pre-painted steel sheet (workability) 2.Test condition: Paint thickness is less than 300um.
18	Impact tests	CNS 10757 JIS K5600	Metal coated products	Interior Exterior	1.To evaluate average or peeling state of pre-painted steel sheet. 2.Test condition: Height is 500mm. Impact load is 300g、500g or1000g.

Series		Test Item	Test Sample	Type	Remark
19	Pencil hardness tests	CNS 10757 Sec.5 JIS K5600-5-4 ASTM D3363	Metal coated products	Interior Exterior	Test Condition: 1.Hardness Spec. : 9H~H、HB、1B~6B 2.Experiment angle : 45⁰

Series		Test Item	Test Sample	Type	Remark
20	Adhesion tests	CNS 10757 Sec.6 JIS K5600-5-6	Metal coated products	Interior Exterior	Test Condition: 1mm or 2mm cutter spacing

Series		Test Item	Test Sample	Type	Remark
21	Heating Residue tests	CNS 1088-1 JIS K5601-1-2	Liquid paint	Interior Exterior	Test Condition: 1.Oven temperature:105±2℃ 2.Heating time : 3hrs
22	Solvent Resistance tests	ASTM D5402	Metal coated products	Interior Exterior	Test Condition: 1.Loading force: about 1~2kgf 2.Rubbing frequency: about 1 time/sec.

Series		Test Item	Test Sample	Type	Remark
23	Inductively Coupled Plasma Optical Emission Spectrometer(ICP)	CNS 13388 CNS 15663 NIEA 311.53C NIEA 317.11C JIS G1258 ASTM 1019-11 ASTM 1479-16 IEC 62321-7-1	Liquide、Solide、Powder	Interior	The Wavelength of the measurement ranged from 130to 770(nm).